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How to Turn an Old WWII Field Phone Into a Bluetooth Handset
Posted By Brett On June 21, 2012 @ 12:44 pm In Manly Skills,Projects | 35 Comments
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The EE-8 Field Telephone was used by the Army’s Signal Corps shortly before the beginning of World War II and up through Vietnam. Carried in a leather (and then canvas and eventually nylon) case by a strap slung over the shoulder, the portable ten pound phones replaced the telegraph and flag signals as a more effective and efficient way for commanders and troops to keep in touch on the battlefield. Two phones could be wired together directly, or several phones could be connected to a common operator, which could put any one phone in contact with any other in the group.
A hand-generated crank on the side of the phone was turned in order to signal another phone or the operator. The signal range between these rugged, self-contained phones varied according to the type of wire used to connect them, and the conditions in which the wire was situated (wet, dry, in the air, or on the ground), but generally averaged about 11-17 miles. However, a direct, point-to-point connection made with copper wire could extend the range up to an astounding 360 miles.
After the war, the government’s glut of surplus EE-8’s were sold to civilian households as a way for mom to call dad out in the garage to tell him dinner was ready.
These days, there isn’t much use for old field phones, unless you have a pair or more. While I love all things vintage, unless they’re very rare, I’m not one for fetishizing antiques, insisting that they remain preserved on shelves or gathering dust in the attic. Rather than just looking at them, I love to find a way to put them to use again in my daily life. So with the help of my electrical engineer brother-in-law, Ryan Davis , we decided to mod the EE-8 for the modern age, turning it into a Bluetooth headset that could be paired with a smartphone or even your computer for VoIP calls.
You might be asking yourself, “Is there a functional reason to do this, Brett?” No sir, there is not. This project is about the pure fun of tinkering.
But bear in mind that unlike the incredibly simple shoe shine box  I showed you this week, this project is not for the faint of heart. It requires moderate soldering skills and some rudimentary knowledge of electronics. All-in-all, this project will probably take up to four hours to accomplish.
Here’s how it’s done.
If you’ve ever used a Bluetooth earpiece, you know that whenever you want to take or end a call, you press a small button on the earpiece. The receiver switch on our field phone will take on the functions that the button on the Bluetooth receiver had. To take a call on the field phone, we simply tap the receiver switch once; to end a call, we tap it again. Pretty cool, huh?
Ryan had to hack the receiver switch a bit in order for our Bluetooth mod to work. The field phone’s receiver switch is spring loaded so that it is depressed when the weight of the handset is rested on it. In this state, the switch is open, and the EE-8 is offline. The EE-8 comes online when the handset is lifted and the switch closes.
For our Bluetooth mod to work, we needed the switch to be open only if the handset wasn’t resting on the receiver switch. To do that, Ryan put a piece of electrical tape between the plates to keep them from making contact with each other when the handset was not resting on the switch. He soldered a ring around the plates so that they made contact when the handset was resting on the receiver switch. This turned a normally closed switch into an open switch.
The Bluetooth chip requires a range of 3.7 to 4.2 volts of electricity to power up. However, the two DD batteries that power the field phone only put out three volts. What to do about this power gap? Answer: boost converter. A boost converter takes the three volts from the battery and “boosts” it up a voltage level so the chip gets the four volts that it needs.
We placed the Bluetooth chip and boost converter on a pegboard and connected the boost converter to the Bluetooth’s power source with wires behind the pegboard. Because the soldering terminals on the Bluetooth chip are so small, we used 30 gauge wire.
Now comes the tricky part. We need to connect all the wires from the field phone to different parts of the Bluetooth chip. Every Bluetooth chip is different, so what we show you here might not work on other Bluetooth chips. You may have to use a scope to figure out which terminals on your Bluetooth chip are responsible for the microphone/LEDs/speaker/etc.
Again, because the soldering terminals are so small on the Bluetooth chip, we soldered 30 gauge wire to the soldering points first and then soldered the big wires running from the phone to the 30 gauge wires.
Here’s how to use your Bluetooth WWII field phone:
Here’s a video of it in action:
Article printed from The Art of Manliness: http://www.artofmanliness.com
URL to article: http://www.artofmanliness.com/2012/06/21/wwii-field-phone-bluetooth/
URLs in this post:
 Bing: http://r1.fmpub.net/?r=http%3A%2F%2Fclk.atdmt.com%2FMRT%2Fgo%2F398797831%2Fdirect%3Bwi.1%3Bhi.1%2F01%2F&k4=3814&k5=%7Bbanner_id%7D
 What’s this?: http://www.artofmanliness.com/sponsored-posts-info/
 Ryan Davis: http://thingylab.com/index.php?route=common/home
 shoe shine box: http://www.artofmanliness.com/2012/06/18/how-to-make-a-shoe-shine-box/
 Earforce PBT Bluetooth headset by TurtleBeach: http://www.bing.com/search?q=Earforce+PBT+Bluetooth&go=&qs=n&form=QBLH&pq=earforce+pbt+bluetooth&sc=3-22&sp=-1&sk=
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